Delivering Fluid Sealing Solutions Since 1972

Lead-Free Seals

Lead-Free Seals: A Safer Solution for Your Needs

As the UK’s top stockist, distributor, and manufacturer of Lead-Free Seals, M Barnwell Services brings over 50 years of expertise and unparalleled technical support to ensure our customers receive precisely what they need for their applications.

Prioritising Safety and Sustainability

In today’s world, heightened environmental awareness and stringent safety standards are paramount. At M Barnwell Services, we understand the importance of delivering sealing solutions that not only meet rigorous performance benchmarks but also prioritise environmental sustainability and human well-being. Our comprehensive range of lead-free sealing products is meticulously crafted to surpass expectations while championing the protection of our planet and communities.

Lead-Free Seals - Steam Resistant Seals

Crafting Lead-Free Seals: Ensuring Safety and Performance

Lead-free seals play a crucial role in safeguarding the environment by preventing harmful substance release, thereby reducing the risk of soil, water, and wildlife contamination. Furthermore, these seals, meticulously engineered without the use of lead or any other harmful heavy metals, offer efficient containment and leak prevention across diverse industrial, commercial, and consumer applications.

Innovative Materials for Superior Performance

In addressing concerns over lead exposure, lead-free seals utilise alternative materials that deliver comparable sealing performance without sacrificing safety or reliability:

In summary, lead-free seals offer a safer, more sustainable option for sealing. They ensure both human health and environmental protection without sacrificing effectiveness.

Benefits of Lead-Free Seals

Choosing lead-free seals offers numerous benefits for businesses, consumers, and the environment, including:

Environmental Protection:

Lead-free seals help safeguard the environment by preventing harmful substance release, reducing the risk of soil, water, and wildlife contamination. By opting for lead-free materials, companies actively promote sustainable practices and lend support to conservation efforts.

Health and Safety:

Removing lead from sealing materials reduces exposure risks for workers, consumers, and communities. Consequently, lead exposure can lead to severe health complications, including neurological damage, developmental delays, and cardiovascular issues. Therefore, lead-free seals contribute to a safer working environment and help protect public health.

Regulatory Compliance:

Numerous regions worldwide have instituted regulations and standards to restrict the use of lead in various products and processes. Accordingly, using lead-free seals ensures regulatory compliance, preventing fines, penalties, and reputational damage from non-compliance.

Product Quality and Performance:

Lead-free seals are meticulously designed to match or surpass conventional seals in performance, reliability, and durability. These seals effectively contain fluids, preventing leaks and preserving the integrity of equipment and systems over extended periods. Businesses can confidently rely on lead-free seals to deliver consistent performance, thus minimising downtime.

Customer Confidence:

As consumers prioritise safety and environmental responsibility, choosing lead-free seals showcases a company’s dedication to sustainability and ethical practices. This dedication enhances brand reputation and fosters trust among customers, ultimately leading to enhanced loyalty and increased sales.

Long-Term Cost Savings:

While lead-free seals may cost more initially, they lead to significant long-term savings by cutting maintenance, repair, and replacement costs. By investing in lead-free sealing solutions, companies can enhance efficiency, reliability, and longevity in their operations, thereby improving their overall bottom line.

Innovation and Technological Advancement:

The development of lead-free sealing materials serves as a catalyst for innovation and technological advancement within the sealing industry. Consequently, manufacturers continuously research and refine new materials and manufacturing processes to enhance the performance, sustainability, and safety of sealing products. Embracing lead-free seals allows companies to contribute to the evolution of environmentally friendly technologies and practices.

Application by Industry

  • Automotive: Lead-free seals are used in automotive engines, transmissions, fuel systems, and brake systems to prevent fluid leaks and maintain optimal performance. They help ensure the reliability, safety, and environmental friendliness of vehicles.
  • Aerospace: In the aerospace industry, they are employed in aircraft engines, hydraulic systems, fuel systems, and avionics to withstand extreme conditions and ensure airworthiness. These seals meet stringent quality and performance standards for aerospace applications.
  • Food and Beverage: Lead-free seals are utilised in food processing equipment, beverage dispensers, packaging machinery, and sanitary fittings to maintain hygienic conditions and prevent contamination. They comply with food safety regulations and ensure the integrity of food and beverage products.
  • Pharmaceuticals: These seals are essential in pharmaceutical manufacturing processes, laboratory equipment, and drug delivery systems. They enable precise control of fluids, gases, and chemicals, ensuring the purity, potency, and safety of pharmaceutical products.
  • Oil and Gas: In the oil and gas industry, lead-free seals are used in pumps, valves, pipelines, and drilling equipment to contain fluids and gases under high pressure and temperature conditions. They withstand harsh operating environments and ensure the integrity of oil and gas infrastructure.
  • Renewable Energy: These seals play a vital role in renewable energy systems, such as wind turbines, solar panels, and hydroelectric power plants. They help maximise energy production, minimise maintenance costs, and promote sustainable energy sources.

These are just a few examples of the diverse industry applications for lead-free seals. Their versatility, reliability, and compliance with safety and environmental standards make them essential in various sectors, supporting efficient, sustainable, and safe industrial processes and products.

Our Commitment to Safety

At M Barnwell Services, our seals to protect both your equipment and the people who interact with it.

We also offer a comprehensive range of other quality FFKM materials including Perlast®, Simriz™, Elast-O-Lion®, Parofluor®, Kalrez®Chemraz®, Isolast®, Ekraz®, Kaflon™ and Valqua (Armor, Fluoritz). Visit the FFKM material page to learn more.

If you would like more information about our range, contact the team.

E&OE.

Sizes

Lead-free seals are available in a wide range of sizes to accommodate diverse applications across various industries. These sizes can vary significantly depending on the specific requirements of the sealing application.

Materials

Rubber and Elastomers: Synthetic rubber compounds such as silicone, Viton (fluorocarbon), EPDM (ethylene propylene diene monomer), and nitrile rubber can provide excellent sealing properties without the need for lead additives. These materials offer flexibility, resilience, and resistance to various chemicals and temperatures.

Plastics and Polymers: High-performance plastics like polytetrafluoroethylene (PTFE), polyurethane, and nylon can be used to create lead-free seals that are resistant to chemicals, abrasion, and temperature extremes. These materials offer low friction, excellent sealing properties, and durability in demanding applications.

Metal Alloys: Lead-free metal alloys such as stainless steel, brass, aluminium, and titanium can be used in certain sealing applications where metal seals are required. These materials offer high strength, corrosion resistance, and compatibility with a wide range of fluids and environments.

Composite Materials: Composite materials combining different elements, such as fibre-reinforced polymers and ceramic composites, can offer a lightweight and durable alternative to traditional lead-containing seals. These materials provide excellent mechanical properties, chemical resistance, and thermal stability.

Other Materials: In addition to the above, lead-free seals can also be made from materials like graphite, cork, felt, and non-asbestos fibre. These materials offer specific properties suited to sealing applications in certain industries or environments.

Standards and Approvals

Standards: British Imperial (BS1806) and Metric (BS4518). European Metric (ISO 3601), including German (DIN 3771), Swedish (SMS 1586/1588) and French (NFT 47 501). American (SAE, AMS, AS568) and Japanese Metric (JISB 2401), SAE J515 and ISO8434-3 (SAE O ring boss hydraulic adaptors).

Approvals: M Barnwell Services continuously strives to fulfil customer and application needs. In specific industries, meeting industry criteria is vital. Approvals include WRC, WRAS, FDA, DVGW, KTW, BGVV, KIWA, USP Class VI, NSF, ACS, EU2002/72, EN681-1, EN549, 3A Sanitary, NORSOK, NACE TM0297, NACE TM0187, NORSOK M710, TOTAL GS PVV 142, ISO 23936-2, ISO 10423 API 6A, SHELL SPE 85/301, ISIR, and EN682.

Associated Products

Steam Resistant O-Rings, Encapsulated O-Rings (FEP/PFA), Lube, Gauge / O Ring material tester, Quad Rings® (X-Rings) / Nu-lip Rings, O-Ring Cord, Tube, Anti-extrusion Rings, Splicing Kits, Back-up Rings, Anti-extrusion Rings, Lubricants and Adhesives.